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Servo Merger - High Speed Product Orienting System

The servo-driven Product Merger can accept two lanes of randomly spaced product and automatically merge them into a single lane. This Servo-driven Product Merger is ideal for high-speed merging of products that cannot be backlogged. Each servo-driven timing belt will advance or retard based on the product location in the adjacent lane. The timing belts present product out-of-phase to the merging belt, ensuring smooth operation. Powered side belts are mounted over the merging belt and are used to direct the product into a single lane.

Our system also integrates various automated features, including InFlight automatic infeeds which automate product loading into horizontal wrappers or cartoners. Custom automatic infeeds are designed to meet specific product specifications, thereby enhancing overall performance and productivity. Additionally, the system handles both backlogged and non-backlogged products efficiently. For thin, consistently shaped products, we offer automatic slug loading, while automatic tray loaders provide versatile, reliable tray loading for a variety of tray sizes. Orienting devices ensure accurate product positioning within the packaging line, supporting merging and diverging product lines, single filing, inline stacking, and counter stacking.

We also offer belt and chain conveyor options, including vibratory, inverting, and ergonomic stepped packing table conveyors.

Additional Videos

In-Line Stacker Orienting Device Building Product Stacks

Watch video of an In-line Stacker as it automatically builds stacks of product as they travel along a wrapper infeed.

Single Lane Counter Stacker - Product Stacker Orienting Device

Watch a video of Benchmark's Counter Stacker orienting device as it receives single lane product and distributes it into two lanes of shingle stacked product.

Pneumatic 2-Lane Automatic Product Orienting Into Single Lane

Watch video footage of the Servo Merger as it receives two lanes of product & merges them into a single lane of product for packaging.

Pneumatic Diverger - Orienting Products from 2 Lanes to 4 Lanes

Watch a video of the Pneumatic Diverger as it orients products by accepting two lanes of product and diverging them out to four lanes of product.

Servo Diverger - Automatic Product Servo 2-Lane Orienting System

Watch this video of a programmable automated Servo Diverger as it accepts two lanes of product & diverges them to 4 lanes.